Automated Injection Mold Tooling
Injection Molding Tooling Design
Utilizing automation to revolutionize lead times and quality, Omega Plastics specializes in Automated Injection Mold Tooling. We provide timely tool designs and constructions of high-quality prototype tooling in an average of 2 to 3 weeks and production molds in an average of 3 to 6 weeks.
Omega’s state-of-the-art tool room combines automation with strategic capacity planning, which allows us to manage a significant package of tools seamlessly. Our array of tooling options can be tailored to precisely fit the needs of your program, ensuring unmatched flexibility and precision.
Advanced Automated Tool Manufacturing
Omega has embraced advanced manufacturing technologies to optimize the creation of molds through Automated Injection Mold Tooling. By integrating 3R palletization and robotics, Omega guarantees consistency, tighter tolerances, faster build times, and exceptional quality, producing over 450 tools annually.
Materials for Tool Construction
Omega Plastics excels in creating the ideal tooling solution for your project by leveraging an extensive variety of materials, from high-grade aluminum to fully hardened steels. Our team collaborates closely with you to identify the best tool construction strategy that meets your unique needs. Here’s how we ensure precision in every project:
- SPI Classifications: 101, 102, 103, and 104
- Mold Materials: A diverse selection including Aluminum and Steel (P20, S7, H13, Stainless)
- Bases: Choose from standard MUD insert sets (5×8, 7×11, 11×15) and freestanding bases up to 24×36
- Processes: Advanced Automated CNC high-speed machining (2, 3, and 5 axis), along with standard sinker EDM, wire EDM, and mold surface finishes that adhere to SPI standards
- Cavitation Options: Available in 1, 2, and 4
- Systems: Both cold runner and hot manifold systems
- Tooling Actions: Automated and manual (hand-loaded) options to suit your specific requirements
With our Automated Injection Mold Tooling, we guarantee precision, quality, and flexibility in every solution. Let’s work together to achieve the perfect fit for your project!
Expanded MUD Unit Options
Omega Plastics takes pride in offering MUD unit insert options that deliver unique features typically found only in free-stand tooling configurations. Our innovative approach ensures flexibility and precision tailored to your needs:
- Custom Specifications: Designed to match your CAD model with our advanced, quick-turnaround manufacturing process.
- Durable Construction: Features hardened steel cavity and core blocks for robust tooling solutions.
- Adaptive Components: Built with steel pins and bushings, allowing for easy customization and adaptability with various steel types.
- Precision Engineering: Includes 6-sided ground blocks and internal locks for enhanced stability and precision.
- Innovative Features: Equipped with a proximity switch for ejection return and cycle counters for efficient operation.
- Advanced Gating System: Incorporates hot tip gating for superior performance.
- Enhanced Ejection System: Stationary core pin with sleeve ejection employs a dual ejection plate system for optimal ejection control.
- Versatile Configuration: Supports internal slides with a 3-plate MUD system and buried 3-plate direct gating.
Lifter Integration: Capable of adding and utilizing lifters for increased functionality.
Omega Plastics remains committed to innovation and excellence, continuously exploring new capabilities to expand our MUD unit and insert tooling options. Stay tuned for more updates on our cutting-edge solutions!
Flexibility for Your Success
Get in touch to learn how we can support your plastics needs.